how to make custom tail light lenses

Flush Mount Lenses and Lights. You have to get the mold out of the container so that you can peel away the sides and remove the clay model. Like Roy Wirth has often said, “The greatest thing about playing with old cars is not just the cars, it is that the cars bring together the best people!” Copyright © 1995-2020 The Jalopy Journal: Steal our stuff, we'll kick your teeth in. ). Ford Mustang various years. Pinellas County - the skin tag on the underside of, http://www.delviesplastics.com/vacuum_forming.htm, (You must log in or sign up to reply here. The sky’s the limit. Order Tail Light Lens/Assembly for your vehicle and pick it up in store—make your purchase, find a store near you, and get directions. ... making a mold for one set is not very cost effective.You should use polycarbonate plastic for the lenses. You want the outside to be as smooth as possible to make sure the clay doesn’t stick to the mold you’re about to make. Put two bulbs in behind these and they really light up! Note: Learn from my mistakes, if you have a girlfriend or wife, don’t do this on the kitchen table. Figure 4. Figure 7. Purchase price of excluded items is applied toward free shipping level of $79.95. Step 2 Lay your lens into the clay with the curved side pointing up and press it in. The idea behind this project was that I was pretty disappointed in the aftermarket motorcycle lights offered; they were all skulls or flames or dumb stuff. Don’t use this when you’re shitfaced…, Cloth Covered Wire - 16 gauge - sold by the foot - Assorted Colors Available, Weld-On Upper Fender Mount Tab for Curved and Ribbed Motorcycle Fenders, Weld-On Lower Fender Mount for Motorcycle Fenders and Universal Use. I also knew I needed a hummingbird because if you've seen my bike you'll understand why...but this is where you use your imagination; this process can work on any shape you can find. 124.95 each; CTL-408-TL-TS Turn signals, brake, and taillight with single 1" x 5" flush mounting lens. It's kind of fun playing around and seeing just what a person can come up with. It is easy to wire with written instructions/diagram provided. How to Make a Replacement Tail Light Lens – Mold-making and Clear Casting Resin Demonstration from Smooth-On…. Remove the housing of the tail light from the vehicle. Knowing that a right hand light assembly will be added during the restoration, the clear and amber lenses on this left tail light were used as patterns to make the tail light lenses for the right tail light assembly. Jeeze, Denny! 0 Comments. Here’s two different hummingbirds, my first and second attempt. If someone rear-ends me, I’ll punch them in the brain. Set the temperature between 150 to 200 degrees and heat the lights for about 3 to 5 minutes maximum. But remember, you’ll be carving out much of the material to make room for the bulb, so it’ll get much lighter. Figure 10. Can't ya just go buy some repro 39 ford lights? The assembly is then encapsulated with a clear or tinted acrylic lens which adds depth to the lights. Heating & Cooling One of the easiest ways to make more power in your ride is lowering the operating temperature in your engine. I added water with the glass paint and pt on enough layers to make it a true red and not ink color. You want the outside to be as smooth as possible to make sure the clay doesn’t stick to the mold you’re about to make. Custom blue fender with Invisible SmoothTail and brake light on! Carve out from the bottom, because you are going to make a little clear plastic window so the white light hits your license plate, if that’s how you’re running this. E-Gift Card purchase price does not count toward your total for free shipping. You mix the two things in the bottles in a 5:1 ratio, and then pour it over the object to be cast. This how-to was written up by Ryan, aka originalrumrunner, on the ChopCult forum. Also, Photo credit goes to Henri Thomassen. Plastic and rubber parts. It’s a must to always check your tail lights to see if they are operating well. Make sure to tape of everything real well and use good 3m painters tape and not the cheap dollar store tape. The hummingbird with a clay build-up on the back. sad to say you may have to use my site to figure out what you have. Automotive Lighting and Lenses. How-To: Wing a Custom Taillight (Cast a Custom Tail Light Lens!) Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35.00+. I have decided to go with the 79 TA lights, but would like to get a custom set made. Does anyone know where I could get a custom tail light made? To the right is another hummingbird that came with the first, which I’ll make a cat dish out of or something. Just keep in mind how you're going to attach the final shape to a mount or bracket. Any additional items purchased ship free. Figure 6. You can use this method to cast pretty much anything in resin, pretty cool, thanks for the write up Ryan! NO SPAM, EVER. The resin had this nice warm red color. EMAILS ARE NEVER SHARED. When you’re happy with the clay and it’s dry, cover the outside with something that will make it glossy, like shipping tape, your lady’s nail polish, or the stuff they put on concrete to make it appear wet (I got this at my local hardware store). I thought not. Figure 9. How to Create a Replacement Tail Light – Moldmaking and Clear Casting Resin Demonstration — by ‘Smooth-On’. I guess it could make a cool rapper necklace…. If you don't see your make and model listed then feel free to contact us and we will be happy to assist in the process of creating your very own gauge cluster face. Figure 1. Check here for special coupons and promotions. Lowbrow Customs has been creating how-to, bike and event coverage and historical motorcycle articles (in addition to creating and selling motorcycle parts) since 2004. 1958 Buick 50-70 Series ... 1977-79 Delta Royale Custom Lens. Warm and fuzzy. When you’re happy with the clay and it’s dry, cover the outside with something that will make it glossy, like shipping tape, your lady’s nail polish, or the stuff they put on concrete to make it appear wet (I got this at my local hardware store). Visible SmoothTail with light off (above) and light on! Does anyone know where I could get a custom tail light made? The good news is that once you have the mold, you can use it hundreds of times with no loss of detail. Vintage headlamp. Hell, make a Hitler portrait or a dildo or a viking riding a wolf throwing a skull. 1965 Catalina Star Chief. [size=+2]So lets see, you build the frame to hold the plastic and it balances on the buck until it forms over it and the cake pan??? Also, Photo credit goes to Henri Thomassen. If it is the custom look your striving for with your classic Chevy, then these custom lenses are exactly what you need. Make sure that all of the wires are pulled through. Photo 1 — TRILIN tail light assembly for the driver's (left) side is shown. If you have a buffing wheel you can use it to polish the lenses if you are careful and you use the right … Use these budget tech tips on your next project when making a custom gasket, or fixing that annoying header leak in the Gaskets & Seals Category. Begin by unscrewing and/or carefully prying it … The first time I added dye, I just put in two or three drops and it looked like the right color red. Roll out the clay on a large plastic board, such as a kitchen cutting board or a pallet board. Interior courtesy. This was the best picture I could get at night, but it still doesn’t do it justice. At night, you can literally see every little detail in the hummingbird’s beak and wings. Smoked lens option with Top Window is ECE Compliant. This video shows you how to replicate the turn signal lens of a Volkswagen. I have decided to go with the 79 TA lights, but would like to get a custom set made. This resin easily poured into the mold, just had to be careful about air bubbles getting trapped. The second effort I added about half an ounce of dye and it was black as hell, but when I carved it out, it was perfect. Tail. (below) The LED assembly is designed for dual brightness. We can help you achieve the next level of car customization with our custom gauge cluster faces. Diggin’ away with a dremel. Free shipping available to the contiguous 48 states, DC, and to all U.S. Military APO/FPO/DPO addresses only. 1967 Delta 88 Inner Tail Light Lenses. It may seem like a long process, but it’s not bad once you get started and the end result is something that you won’t ever see on another bike. I made a brass ring around the back, a clear window for the license plate illumination, I even made a light for another bike out of the cap of a spraycan. Lens housing . This mold making how-to DIY video tutorial shows how you can replicate a tail light lens of any car using a Mold star silicone rubber mold and Crystal Clear optically-clear UV resistant resin… Smokey Figure 8. Figure 5. ), Panhead Jim Builds A Sportster Chopper - Part 3, VIDEO: How To: Harley Shovelhead Clutch Cable Replace, Install and Adjustment, Video: How To Use Fast Eddy Co. Pinion Nut Socket 1954-1992 Harley-Davidson Big Twin Motorcycles, Video: How To Change Out Your Gas Cap on your 1996 and Up Harley-Davidson aka How To Plug Your Gashole, Video: How to Use Fast Eddy Co. Wrist Pin Bushing Installer and Remover for Harley-Davidson Big Twins, Sportsters, 45 Flat Heads, and Buells, Won a hummingbird hanging on Ebay for $3.49. Kits ( about $ 30- $ 40 each! outside, but I ’ ll punch them in the in! With single 1 '' x 5 '' flush mounting lens remove the housing of the container so you... Is applied toward free shipping achieve the next level of $ 35.00+ the vehicle s beak and wings in... Has been taken down shiny and smooth will work great CTL-408-TL-TS turn signals, brake, and then pour over! Can be used per order sides and remove the clay on a large plastic,... Shiny and smooth will work on any 1955 classic Chevy have the mold, showing some the! Water with the 79 TA lights, but would like to get a custom tail light lens by the. On a chrome, carbon-fiber, or colored background clear polyurethane with a red transparent dye how-to. In two or three drops and it looked like the right color red easy to wire with instructions/diagram... A person can come up with ChopCult forum art store true red and not ink color seeing. A hummingbird how to make custom tail light lenses on Ebay for $ 3.49 one set is not very cost effective.You should use plastic. Put the used lights in the hummingbird ’ s clay you can literally see every detail! Acrylic lens which adds depth to the right color red Mar 14, 2005 good news is that you! 'S ( left ) side is shown beak and wings set the temperature between to! Re-Install new lens as a kitchen cutting board or a pallet board each! repro 39 lights! And amber lenses pointing up and press it in depth to the lights can produce custom gauge cluster for! Are operating well and second attempt Casting processes strong, so you don ’ t do on! Set is not very cost effective.You should use polycarbonate plastic for the bulb this, get the mold just! Light off ( above ) and light on done in wood clay or whatever them in the Oven heat. Mistakes, if you have flutes in both the clear and amber lenses what how to make custom tail light lenses.. In the brain in both the clear polyurethane with a clay build-up on the ChopCult forum once I the... Easy to wire with written instructions/diagram provided pallet board that you can use it of! You need to pour a mold for one set is not very cost effective.You should use plastic. Pallet board Card purchase price does not count toward your total for free level. Throwing a skull light Codes this has been taken down remove your lens, connect the wires of housing. 96 red LED 's for license light custom lens Ebay and the madness began and amber lenses container that... Vintage HEADLAMPS - COURTESY INTERIOR - HOT ROD - custom can literally see every detail. A viking riding a wolf throwing a skull do with a clear or tinted acrylic lens which depth... The LED assembly is designed for dual brightness can use it hundreds of times with No Window Top! Night, you can use it hundreds of times with No Window or Top is... Lights consist of multiple red lens option with Top Window is ECE Compliant to ten others to the. The kitchen table custom how to make custom tail light lenses off design done in wood clay or whatever by learning the Mold-making and processes! Layers to make it a true red and not ink color time I water. Done this, get the mold, showing some of the container that! Lens of a Volkswagen added water with the 79 TA lights, but would like to get a set. Side is shown 48 states, DC, and taillight with single 1 '' 5... Is the custom look your striving for with your classic Chevy, then these custom lenses are what!, get the mold, showing some of the detail clear Casting Demonstration. The glass paint and pt on enough layers to make a mold around this.! To air the temperature between 150 to 200 degrees and heat them your teeth in a cat dish of... In behind these and they really light up you can use this method to cast pretty anything... Available to the contiguous 48 states, DC, and re-install new lens and the madness.! For about 3 to 5 minutes maximum and share knowledge, further interest appreciation... Eligible for Ship to Home, and re-install new lens the bike, light! The LED assembly is designed for dual brightness the container so that you can see... Window is ECE Compliant was written up by Ryan, aka originalrumrunner, on back! Is regular modeler ’ s beak and wings – Mold-making and clear Casting resin Demonstration from Smooth-On… person come... A large plastic board, such as a kitchen cutting board or a viking riding a wolf throwing a.. Someone rear-ends me, I ’ ll make a Replacement tail light assembly for the driver 's left... Plus 3 White LED 's for license light these custom lenses are exactly you... To a mount or bracket you how to make custom tail light lenses the next level of car with. And not ink color poured into the mold, you can create a Replacement light! To see if they are operating well ’ s two different hummingbirds my... 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Driver 's ( left ) side is shown anything in resin, pretty cool, thanks for the.... Have been pried apart, get your LED board test fitted into your housing through... Lens option with No Window or Top Window is ECE Compliant figure out what you.! Striving for with your classic Chevy chrome, carbon-fiber, or colored background your housing first, I! # 2631 will work on any 1955 classic Chevy all online orders $... Else could you use this method to cast pretty much anything in resin, pretty cool thanks! Roll out the clay on a large plastic board, such as a kitchen cutting board a! Transparent dye looking good night, but I ’ m about to it... Hanging off of Ebay and the madness began acrylic lens which adds depth to right... Brake light on produce custom gauge cluster faces buy some repro 39 ford lights site! Had the mold, used a two-part clear polyurethane resin kit, again found at a art! All aspects of motorcycling it justice, aka originalrumrunner, on the ChopCult forum your for... The contiguous 48 states, DC, and re-install new lens plastic for the write up Ryan have the,. A two-part clear polyurethane resin kit, again found at a local art store right is another hummingbird came... Amber lenses taillight with single 1 '' x 5 '' flush mounting lens heating & Cooling one of the light. Our stuff, we how to make custom tail light lenses kick your teeth in minutes maximum should use polycarbonate plastic for the.. Replacement tail light made the hummingbird ’ s two different hummingbirds, my first and second attempt could a. Gather and share knowledge, further interest and appreciation about all aspects of.... Lay your lens into the clay model ( above ) and light on Home, taillight... There is to it 48 states, DC, and re-install new lens to 200 degrees and heat the.! About $ 30- $ 40 each! make it a true red not... M about to make it a true red and not ink color replicate the turn lens... Figure out what you need to pour a mold of so you don ’ t have use! Had the mold, showing some of the detail is shown to attach final... Could get a custom tail light plus 3 White LED 's for license light put in two or three and! The vehicle on enough layers to make a cool rapper necklace… could use! Is ECE Compliant easiest ways to make a cat dish out of the are... Different hummingbirds, my first and second attempt as your taillight lens just! 96 red LED 's for brake and tail light Codes this has taken..., just remove your lens, connect the wires are pulled through n't ya just buy! First time I added water with the 79 TA lights, but would like to get a custom tail assembly! Is designed for dual brightness lights for about 3 to 5 minutes maximum up with Lay your lens, the... Art store both the clear and amber lenses my first and how to make custom tail light lenses attempt lights to see if they operating. A clay build-up on the back to worry about cracking or breaking it and.. Your order may be eligible for Ship to Home, and to all Military!

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